Integrating Automation: A New Era in Connection Integrity and Field Applications from the Middle East

Abstract

In the dynamic landscape of drilling and workover operations, the integrity of tubular connections is critical. Each connection carries the potential risk of failure, leading to significant operational challenges, including errors, injuries, and costly downtime. This abstract presents the transformative impact of the automated tubular system in enhancing connection integrity through advanced automation techniques in the Middle East.

This research proposed innovative automated tubular system technology that utilizes computerized processes to automate the makeup, breakout, and evaluation of tubular connections, effectively minimizing human error. By controlling critical parameters during connection operations, the system reduces thread damage caused by rig-floor conditions while ensuring compliance with original equipment manufacturer (OEM) standards. This innovative technology eliminates operator influence, enhances precision, and incorporates an automated acceptance graph for evaluating connections. By streamlining the connection process, the system not only boosts operational efficiency but also strengthens safety risk management and overall well integrity assurance.

The successful deployment of the automated tubular system in the Middle East has yielded significant business value, illustrating the transformative impact of automation innovation on operational efficiency and safety. Key findings indicate a 30% overall enhancement in operational performance, driven by a remarkable 50% reduction in rig-up time and a 33% improvement in rig-down time. This advancement translates into substantial cost savings and increased productivity, positioning the operation as a leader in efficiency. Additionally, the system has facilitated a 40% reduction in rig floor personnel, allowing for streamlined operations and reduced labor costs while achieving a 20% increase in operational speed through optimized pipe running processes. Importantly, the technology enhances health, safety, and environmental (HSE) outcomes by eliminating the risks associated with over-torqued connections and maintaining a consistent operational rhythm.

The successful implementation of the automated tubular technology showcases the potential of automation in revolutionizing connection integrity management. The positive outcomes from this technology enhance operational reliability and safety and inspire ongoing research and development in automated solutions for drilling environments. As innovations continue to unfold, the automation system sets a new standard for efficiency, risk reduction, and cost savings in rig floor operations.