Rotaflex PowerMag System
Maximized Production, Minimized Energy
Long-Stroke Production Performance with Permanent Magnet Motor Energy and Regenerative VSD Efficiency
The Rotaflex® PowerMag System is the industry’s first integration of high volume, long-stroke rod lift with an AC-synchronous permanent magnet motor (PMM) and the ForeSite® Power Regenerative variable speed drive (VSD). The result? Continuous, direct drive pumping that boosts production while dramatically lowering energy use and operating costs for safer, quieter, and more reliable long term, rod lift performance.
Increase
PRODUCTION
Maximize production and lower costs with Rotaflex continuous, long-stroke design—boosting pump fillage, improving efficiency, and eliminating the need for intermediate lift in deep, high-volume wells.
Longer Stroke Lengths
Transition high output wells directly to rod lift with greater performance, eliminating the need for intermediate lift.
Counterbalance System and Unique Unit Geometry
Cut rod wear and downhole failures by up to 60%, extending sucker rod and pump life.
Maximized VSD Efficiency
Unlock peak lift efficiency by pairing long-stroke performance with simultaneous optimization.
Variable Upstroke/ Downstroke Speeds
Reduce sucker rod wear and extend overall runlife.
Reduce
ENERGY USAGE
Cut energy costs with the ForeSite Power Regenerative System that recycles and optimizes power to help lower OPEX and related emissions. Boost ROI with up to 3X energy savings per well. *
*Compared to conventional regenerative VSDs
Regenerative Power Production
Capture and reuse energy during each pump cycle, converting what conventional VSDs waste into efficiency gains.
Capacitor-Based Storage
Decrease kWh usage and peak demand by actively capturing and reusing regenerated rod lift energy, cutting overall utility consumption.
Integrated Power Management
Eliminate installation costs with unified VSD technology that combines onsite power storage with an electrical ride-through system—avoiding power-grid needs of solar and wind.**
**Based on customer trials
Minimized Carbon Footprint
Cut annual carbon emissions by maximizing energy efficiency and maintaining continuous, high-power factors.
Enhance
PERFORMANCE
Boost power with PMM high-strength surface magnets on the prime mover, creating an AC-synchronous, direct-drive motor—delivering high torque, low-speed performance that reduces energy use and improves safety with no moving parts.
Virtually Maintenance-Free Operation
Extend gearbox life and eliminate noise issues with a belt-free design that removes tensile force and sideload, reducing OPEX and simplifying upkeep.
Beltless System
Avoid the downtime and extra maintenance caused by regular belt tensioning, slippage, and misalignments of conventional systems—eliminating redzone exposure.
Exclusive Direct Drive
Keep peak performance ratios for high dynamic loads with a beltless system that runs cooler and eliminates power slippage for smoother, more reliable operation.
High-Tolerance Construction
Maximize uptime with weatherproof housing built for continuous operation and a lifespan of up to 20 years.
Field-Proven Performance
New Mexico
37% REDUCTION IN ENERGY CONSUMPTION
COMBINED PMM EFFICIENCY AND FORESITE POWER REGENERATIVE VSD
17% IMPROVED SYSTEM EFFICIENCY
CAPTURED AND REUSED REGENERATIVE ENERGY DURING PUMPING CYCLES
REDUCED DOWNTIME AND ENHANCED SAFETY
ELIMINATED ROTATING EQUIPMENT, RELATED OPEX, AND REDZONES
Boost Production, Cut Costs
Discover how Rotaflex PowerMag long-stroke rod lift with regenerative VSD efficiency produces more with less energy. Fill out the form to speak with a specialist.
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